dewalt planer manual

DeWalt DW735 Planer Manual⁚ A Comprehensive Guide

This comprehensive guide provides a detailed overview of the DeWalt DW735 Planer, covering everything from its key features and safety precautions to setting it up, planing techniques, maintenance, and troubleshooting. Whether you’re a seasoned woodworker or a beginner, this manual will equip you with the knowledge you need to use the DeWalt DW735 Planer effectively and safely.

Introduction

The DeWalt DW735 Planer is a powerful and versatile woodworking tool designed to facilitate the process of wood surface finishing. This manual serves as your comprehensive guide to understanding and utilizing this planer effectively and safely. It covers all aspects of the DW735, from its key features and safety precautions to setting it up, planing techniques, maintenance, troubleshooting, and even includes information on accessories and warranty details.

Whether you are a professional woodworker or a DIY enthusiast, this manual will provide you with the knowledge and instructions necessary to operate the DW735 with confidence and precision. We encourage you to carefully read through this manual before using the planer to ensure you understand its functions and safety protocols. By following the instructions outlined here, you can maximize the performance and longevity of your DeWalt DW735 Planer.

Key Features of the DeWalt DW735 Planer

The DeWalt DW735 Planer is equipped with a range of features designed to enhance its performance, efficiency, and user experience. These features include⁚

• Powerful Motor⁚ The DW735 boasts a robust motor capable of handling even the toughest materials with ease, ensuring smooth and efficient planing.
• Three-Knife Cutter Head⁚ The planer features a three-knife cutter head that produces a smooth finish, reducing noise and vibration during operation. This design also extends the life of the blades and reduces downtime.
• Reversible Cutter Head⁚ The cutter head is reversible, allowing you to extend the life of the blades by flipping them over when one side becomes dull. This feature reduces the need for frequent blade replacements.
• Depth Adjustment Knob⁚ The planer’s depth adjustment knob allows for precise depth adjustments, ensuring consistent results. It can be calibrated to 1/16 inch for accurate control over the thickness of your planing cuts.
• Precision-Machined Shoes⁚ The front and back aluminum shoes are precision-machined for parallelism of cut, ensuring a smooth and even finish on your workpieces.
• Dust Shroud⁚ The DW735 features a dust shroud that helps to contain wood shavings, creating a cleaner work environment and improving visibility during planing.

These features make the DeWalt DW735 Planer a reliable and efficient tool for both professional woodworkers and DIY enthusiasts.

Safety Precautions

Operating a planer requires careful attention to safety to prevent injuries. Always prioritize safety by adhering to these essential precautions⁚

• Wear appropriate safety gear⁚ Always wear safety glasses or goggles to protect your eyes from flying debris. Ear protection is also recommended to safeguard your hearing from the noise generated during planing. Consider wearing work gloves for better grip and protection.
• Secure the planer⁚ Ensure the planer is firmly mounted on a stable work surface to prevent it from moving during operation. Securely clamp the workpiece to the infeed table to prevent kickback and ensure a smooth feed.
• Keep fingers away from the cutter head⁚ Never insert your fingers or any other body part into the cutter head area while the planer is running. Always use a push stick or a similar tool to feed the workpiece through the cutter head.
• Avoid loose clothing⁚ Wear close-fitting clothing to prevent it from getting caught in the moving parts of the planer. Long hair should be tied back to prevent it from being pulled into the cutter head.
• Inspect the planer before use⁚ Always inspect the planer for any damage or wear before using it. Replace any worn or damaged parts immediately to prevent accidents.
• Disconnect the power⁚ Disconnect the planer from the power source before making any adjustments, cleaning, or changing the blades.

By following these safety precautions, you can minimize the risk of accidents and ensure a safe and enjoyable woodworking experience.

Setting Up and Adjusting the DeWalt DW735 Planer

Setting up and adjusting the DeWalt DW735 Planer is crucial for achieving accurate and consistent results; Follow these steps to ensure proper setup and optimal performance⁚

1. Mounting the Planer⁚ Securely mount the planer on a sturdy workbench or work surface. Ensure the planer is level and stable to prevent movement during operation. You can use clamps or other methods to secure the planer to the work surface.
2. Connecting the Dust Shroud⁚ Attach the dust shroud to the planer to collect sawdust and maintain a clean work environment. Ensure the shroud is securely fastened to prevent sawdust from escaping and creating a mess.
3. Adjusting the Depth of Cut⁚ Use the depth adjustment knob to set the desired depth of cut. The depth adjustment scale allows for precise adjustments in increments of 1/16 inch. Rotate the knob to increase or decrease the depth of cut as needed.
4. Calibrating the Depth Adjustment Scale⁚ It is recommended to calibrate the depth adjustment scale after extended use to ensure accuracy. Refer to the user manual for detailed instructions on calibrating the scale.
5. Setting the Infeed and Outfeed Tables⁚ Ensure the infeed and outfeed tables are level and parallel to each other. This ensures a smooth and consistent feed of the workpiece through the planer. Adjust the table height using the provided adjustment mechanisms.

By following these steps, you can set up and adjust the DeWalt DW735 Planer to achieve accurate and consistent results for your woodworking projects.

Planing Basics and Techniques

Planing with the DeWalt DW735 Planer requires understanding basic techniques and safety precautions. Here are some key points to consider⁚

1. Planing Direction⁚ Always plane in the direction of the wood grain. Planing against the grain can cause tear-out, leaving rough and uneven surfaces. If you need to plane across the grain, use a light touch and multiple passes.
2. Depth of Cut⁚ Start with a shallow depth of cut, especially for hardwoods. Multiple light passes are preferable to one deep cut, which can cause tear-out or damage the workpiece.
3. Feed Rate⁚ Maintain a consistent feed rate as you push the workpiece through the planer. Avoid pushing too fast or too slow, as this can affect the quality of the cut.
4. Support the Workpiece⁚ Ensure proper support for the workpiece both before and after the planer. This prevents the workpiece from bowing or bending, which can result in uneven planing.
5. Use a Guide⁚ If you’re planing a long workpiece, use a guide to ensure straight and even cuts; A fence or straight edge can help you maintain a consistent path.
6. Check for Defects⁚ Before planing, inspect the workpiece for knots, cracks, or other defects. These areas may require special attention to avoid tear-out or damage.

By following these basic techniques, you can achieve smooth, even, and consistent planing results with the DeWalt DW735 Planer.

Changing Planer Knives

Changing the planer knives on your DeWalt DW735 is a routine maintenance task that ensures optimal performance and a smooth finish. Here’s a step-by-step guide to help you through the process⁚

1. Disconnect Power⁚ Before starting, always unplug the planer from the power source. This ensures your safety and prevents accidental starts.
2. Remove the Knife Clamp⁚ Use a T-wrench to remove the eight screws securing the knife clamp to the cutter head. Store the screws in the designated bin on the planer.
3. Lift the Knife Clamp⁚ Utilize the magnets on the T-wrench to attract the knife clamp and lift it off the cutter head. Be careful not to drop the clamp, as it can be heavy.
4. Remove Old Knives⁚ Carefully remove the old knives from the knife clamp. Pay attention to the order and orientation of the knives for proper reinstallation.
5. Install New Knives⁚ Place the new knives in the clamp, ensuring they are properly seated and aligned. Make sure the knives are sharp and free of any damage.
6. Secure the Knife Clamp⁚ Replace the knife clamp on the cutter head and tighten the eight screws using the T-wrench. Ensure all screws are securely fastened.
7. Test the Knives⁚ After reinstalling the knives, make a test cut on a scrap piece of wood. Check for any unevenness or tear-out, and adjust the knives if necessary.

By following these steps, you can change the planer knives efficiently and safely, keeping your DeWalt DW735 Planer in top condition.

Maintenance and Troubleshooting

Regular maintenance is essential for ensuring the longevity and optimal performance of your DeWalt DW735 Planer. Here are some key maintenance tips and troubleshooting steps to keep your planer running smoothly⁚

• Clean Regularly⁚ After each use, remove any sawdust and debris from the planer using a brush or compressed air. This prevents clogging and ensures proper airflow.
• Lubricate Moving Parts⁚ Periodically apply a light oil to the cutter head, feed rollers, and other moving parts. This reduces friction and wear, extending the life of your planer.
• Check Drive Belt⁚ Inspect the drive belt for any signs of wear, cracking, or fraying. If necessary, replace the belt to prevent slippage or breakage.
• Inspect Knives⁚ Regularly check the planer knives for sharpness and damage. Dull or damaged knives can cause uneven cuts and tear-out. Replace or sharpen them as needed.
• Circuit Breaker Reset⁚ If the planer stops working, check if the circuit breaker needs to be reset. This could indicate an overload or a short circuit.
• Material Feed⁚ If the material doesn’t feed properly, check for any obstructions in the feed rollers or cutter head. Ensure the material is properly supported and aligned;
• Noise and Vibration⁚ If the planer is making unusual noises or vibrating excessively, investigate the cause. It could be a loose component, a worn bearing, or a problem with the cutter head.

By following these maintenance and troubleshooting tips, you can keep your DeWalt DW735 Planer in top working order and avoid potential problems.

Accessories for the DeWalt DW735 Planer

The DeWalt DW735 Planer is compatible with a range of accessories that enhance its functionality and versatility. These accessories can improve your planing experience, making it easier, more efficient, and more precise. Here are some of the most popular and useful accessories for the DW735⁚

• DW7350 Mobile Stand⁚ This stand provides a stable and mobile platform for your planer, allowing you to move it easily around your workshop. It also includes a dust collection port to help keep your work area clean.
• DW7351 Folding Tables⁚ These tables attach to the planer and provide a convenient and stable surface for feeding and receiving your workpieces. They fold up for easy storage when not in use.
• Planer Knives⁚ DeWalt offers a variety of planer knives for the DW735, including high-speed steel blades and carbide blades. Carbide blades are more durable and offer a longer lifespan than standard steel blades.
• Dust Collection System⁚ Connecting a dust collection system to the planer’s dust port helps to minimize dust and debris in your workshop, improving air quality and making cleanup easier.
• Planing Guides⁚ These guides help to ensure straight and precise cuts by providing a reference point for your workpiece. They can be particularly useful for planing edges or creating rabbets.

By investing in these accessories, you can expand the capabilities of your DeWalt DW735 Planer and achieve even better results in your woodworking projects.

Warranty Information

DeWalt offers a comprehensive warranty on its power tools, including the DW735 Planer. The warranty covers defects in materials and workmanship for a specified period, ensuring that you can rely on your tool’s performance. To access the full details of the warranty, including coverage duration and specific exclusions, it is essential to consult the official DeWalt website or refer to the warranty booklet that came with your planer.

The warranty generally covers repairs or replacements for defective parts or components due to manufacturing flaws. However, it typically does not cover damages caused by misuse, neglect, or improper maintenance. Additionally, the warranty may have limitations regarding wear and tear on consumable parts, such as planer knives.

To ensure your warranty remains valid, it is crucial to register your DeWalt DW735 Planer online or through the provided registration card. This step allows DeWalt to maintain a record of your purchase and provides you with access to important updates and information regarding your warranty.

Troubleshooting Guide

The DeWalt DW735 Planer is a robust tool, but occasional issues can arise. This troubleshooting guide provides a quick reference for common problems and potential solutions. If your planer fails to operate, check the power cord connection, ensure the dust shroud is securely in place, and verify that the top cover is properly installed. Additionally, inspect the circuit breaker, as it might require resetting.

If the material is not feeding through the planer smoothly, check for obstructions in the feed path or the infeed and outfeed tables. Ensure the material is securely supported and that the depth of cut is appropriate for the workpiece. If the planer is making unusual noises, such as grinding or rattling, inspect the cutterhead for signs of damage, such as chipped or worn knives.

In case of persistent issues or if you suspect a more complex problem, it is recommended to consult the DeWalt website or contact their customer service for further assistance. DeWalt offers a range of support resources, including online manuals, troubleshooting guides, and technical support phone lines.

User Manual Download

Accessing the DeWalt DW735 Planer user manual is crucial for understanding its operation and ensuring safe and efficient use. The official DeWalt website provides a comprehensive resource for downloadable user manuals, including the DW735 model. Simply navigate to their website, search for the “DW735” model, and locate the “Manuals” or “Downloads” section. You can then download the manual as a PDF file, which can be conveniently viewed and printed for future reference.

Alternatively, several online platforms specialize in providing user manuals for various products, including power tools. Websites like ManualsLib and HelpOwl often host DeWalt DW735 manuals for free download. These platforms allow you to search for the specific model and access the manual directly, saving you time and effort in locating the necessary information.

Regardless of the chosen platform, ensure you download the manual from a reputable source to avoid potential risks of malware or inaccurate information. It is essential to read through the entire manual thoroughly before operating the DeWalt DW735 Planer to familiarize yourself with its features, safety precautions, and operating procedures;